My rosettes are simple like all of my other detailing, they usually an extension of the purfling and are bounded. I have never really understood a rosette that has no relation to the purflings and feel that large overly complicated detail around the sound hole can detract the eye from the rest of the guitar, kind of like a black hole.
Cutting the ledges for the veneers and binding is done with a router on a pin, the most important thing is to cut slowly with a razor sharp cutter, I use a new cutter for every guitar.
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